Performed Projects: Enterprises, manufacture premise
Fish - processing plant (Salekhard)
In December 2005 the independent power generating unit was completely installed, commissioned and put into operation in Salekhard Fish - Processing Plant.
This power generating unit consists of 2 gas generating sets of 750 kVA power output with heat recovery, dual fuel picking boiler house, combined with heat center, basic distributing switchboard, standby diesel generator set of 400 kVA and modular gas control unit.
All the equipment is installed in five weatherproof containers, which have been manufactured at the production center of the Technical Holding in Saint - Petersburg, and have been transported by railway to the place of installation.
Port plant (Odessa, the Ukraine)
Special power generating complex with 100 % hot standby operation, performed in several independent lines of the interruptible power supply, based on the structure of highly reliable UPS, and high - speed thyristor switchboards.
Metallurgical Plant in Novolipetsk
«Electrosystems» TH has performed the guaranteed interruptible power supply system of 300kVA power output with the system of the remote control, automatic devices, switchboards, installed in the modular containers.
Transwork (Kaluzhskaya Region)
«Electrosystems» TH has performed the uninterruptible power supply complex, based on 4 UPSs by Riello with 120kVA power output per each. The complex has the system of the remote control for UPSs, automatic devices and various switchboards.
Energy complex for STPF "Polysan" (Saint-Petersburg)
STPF “Polysan” is a Russian manufacturer of unique medical products that significantly contributes to implementation of target development programs for the Russian pharmaceutical industry.
The factory energy complex is designed by Electrosystems TH on the basis of six MWM gas gensets, type TCG 2020 V12K, and two hot water boilers by BUDERUS with double fuel burners by DREIZLER. The total installed electric power of the complex is 6420 kW, and total heat power is minimum 12 MW. Currently the first stage of the power complex is finished: there are four gas gensets and two hot water boilers installed and commissioned.
Energy complex for a poultry processing plant (Penza)
In 2013 specialists of Electrosystems TH have completed the turnkey construction project of energy complex for electric distribution company which supplies electric and thermal power to a poultry processing plant.
The main power source for consumers of the plant located in the Penza region is distribution transformer sub-station powered by two inputs of the town mains. 3 MWM co-generation units, nominal power capacity of 2000 kW each, voltage of 10,kV, are used as additional power sources included in the energy complex. Factory-made containerized units equipped with heat recovery system with total thermal output - 6,285 ÌW, and all necessary auxiliary systems.
Energy complex for “Voskhod” paper mill, Kostroma
For «Energy Center-Kostroma" Ltd. specialists of Electrosystems TH perform turnkey construction of the energy complex based on three containerized TCG2020V20 gas generating sets produced by "MWM GmbH" with heat recovery systems.
At the first stage it is planned to install 2 gas generating sets, and one more gas generating set – at the second stage. Total electrical output will be 6 ÌW, thermal output - 6,285 ÌÂò. Total scope of works includes front-end engineering, design, equipment supply, installation and construction, commissioning. Completion of works is scheduled for 2014.
Energy complex for an industrial site, Krasnodar
In 2016 Energy complex for CJSC "Tander" designed for heat and power supply of industrial site “Solnechnaya 15” has been constructed by specialists of Electrosystems TH.
Four MWM gas gensets, type TCG 2020 V20, of 2 MW electric power with heat recovery system and of 2,16 MW heat power are used as main generators. These gas gensets are installed in sound enclosures.
As stand-by power supply diesel genset Ð2500-1Õ by FG Wilson of 2 MW is used.
Energy complex for grain terminal, Novorossiysk
In 2016 Electrosystems TH together with MWM has worked out the solution for AO “KSK” grain terminal located at Novorossiysk sea port and which is acceptable for the available limited space and environmental conditions with very high summer temperatures and high humidity.
Highly-efficient power plant is installed directly in the port area. Containerized CHP plants on the basis of 2 MWM gas gensets, type TCG 2020 V20, are of 4 MW total electric power and of 4,19 MW total heat power.
This generating equipment operates in island mode and parallel to the grid without power delivery to the grid. In addition to these gas gensets, diesel genset Ð220Ð3 by FG Wilson of 220 kVA is used.
Modular building for placing auxiliary equipment is a double-deck construction where indoor switchgear, transformer substation for auxiliaries, ballast load modules and heat module are installed. Containers are put in two decks using a rack that is metal structures. Vertical bracing is possible via two metal stairs located symmetrically at front side.
The second construction stage that will increase electric power of Energy complex up to 8 MW is scheduled for 2017.
Energy Complex for Logistics Center, Zelenodol’sk
Turn-key modular Energy Center was constructed for “Tander” JSC and it is designed for power and heat supply of food and non-food products warehouse located at the Republic of Tatarstan, Zelenodol’sk.
As a main power and heat supply source, modular gas cogeneration set of TCG2020V12 type manufactured by MWM GmbH (Germany) of 1,2 MW el and 1,224 MW therm at 100% load with an alternator of 10kV is installed.
This modular Energy Center includes:
Block-modular gas genset;
Cabinet-type gas pressure reduction unit;
Block-modular indoor switchgear of 10 kV;
Block-modular heat metering unit.
Energy Center can operate year-round, continuously, in stand-alone (island) mode and parallel to the grid without exporting power into it (combined mode).
Power supply scheme of Energy Center makes synchronization of gas genset with one of the grid inputs or standby diesel genset 1 possible.
Energy Complex for Logistics Center, Shakhty
“Electrosystems” TH performed range of works turn-key when constructing modular Energy Center designed for power and heat supply of food and non-food products warehouse with facilities for servicing trucks with 10 stations (next to the warehouse) located at the Rostov Region. The current power supply system was also modified. The customer for this construction project is one of the largest retailers in the RF, “Tander” JSC.
As a main power and heat supply source, modular gas cogeneration set of TCG2020V12 type manufactured by MWM GmbH (Germany) of 1,2 MW el and 1,224 MW therm at 100% load with an alternator of 6,3 kV is installed.
This modular Energy Center includes:
Block-modular gas genset;
Cabinet-type gas pressure reduction unit;
Block-modular indoor switchgear of 6,3 kV.
Energy Center can operate year-round, continuously, in stand-alone (island) mode and parallel to the external grid without exporting power into it (combined mode).
Energy Complex for Logistics Center, Tolyatti
Energy Center is designed for power and heat supply of Logistics Center consumers: food and non-food products warehouse with transport company facilities in the Samara Region, Stavropol’skii district.
As a main power supply, gas gensets of TCG2020V20 type manufactured by MWM GmbH of 2 MW el and 10 kV with heat recovery system of 2,048 MW therm at 100% load are installed.
As a redundant power supply, diesel genset of P1250P3 type manufactured by FG Wilson of 1 MW, 400/230 V, on the base frame with control panel EagyGen 3500 is used.
Total electric output is 7,0 MW, total heat output is 6,144 MW.
Energy Center can operate year-round, continuously, in stand-alone (island) mode and parallel to the external grid without exporting power into it (combined mode).
Control system developed and implemented by “Electrosystems” TH professionals provides operation monitoring and control for this Energy Center. Automated control system allows collecting process, warning and alarm signals from the control and management units of various types of equipment, storing this data into specific data base and presenting them at the computerized operator’s workplace in graph form. The system provides an operator with a means of remote control for the equipment modules.
In Energy Center “Automatic load sharing” system is implemented that allows monitoring electric power consumed at connected loads in the power distribution system at the site, controlling switching devices remotely, setting priorities of consumers and their automatic tripping when disconnecting one of the power supply sources to prevent gensets shutdown at overload and at rapid load change.
Energy Center for Industrial Park, Krasnodar Territory
Energy Center is designed for providing production facilities of food industry located at Industrial Park (IP) at Dorozhnii village of the Krasnodar Territory with electric and heat power.
Energy Center (EC No1) is the first construction stage of unified ring-type power system (URPS), consisting of six Energy Centers in the long term, that will provide the consumers of Industrial Park with power resources in full.
The following units are installed as the basic generating equipment:
- Four gas gensets type TCG2020V16Ê manufactured by MWM GmbH (Germany) of 1500 kWel each, 10,5 kV, with heat recovery system of 1750 kWtherm each at 100% load;
- Two gas gensets type TCG2032V16 manufactured by MWM GmbH (Germany) of 4300 kWel each, 10,5 kV, with heat recovery system, of 4461 kWtherm each at 100% load.
- Diesel genset (DG) type Ð1250Ð3 manufactured by F.G. Wilson (UK) of 1000 kWel and 0,4 kV.
To ensure temperature curve of the heat supply system, three hot water boilers type Vitomax 100-LW M148 manufactured by Viessmann (Germany) of 2,9 MWtherm each, with multifuel burners (fuel is natural gas and diesel fuel) manufactured by Riello (Italy) are installed.
Rated output power of EC is 15, 6 MW. Rated heat power of EC is 24, 62 MW. Operating mode is year-round, continuous, stand-alone or parallel to gas gensets of all the ECs. Category of heat supply security is II. Category of power supply for consumers is I, II. Main fuel is natural gas with Qðí=8000 kcal/nm3. Emergency fuel for the boilers is diesel fuel with Qðí=10000 kcal/kg. Energy Center is located in a freestanding building. All the basic equipment (excluding emergency table coolers) is installed in this building.
Three operation modes of EC No1 are available:
- Stand-alone – power for IP consumers is supplied from EC No1. Gas gensets (GGs) can operate in parallel, synchronous mode.
- Parallel (proportional) – power for IP consumers is supplied from all the ECs unified in a ring-type system. Load is shared proportionally between the gas gensets of all six ECs.
- Parallel (backup) — power for IP consumers is supplied from the nearest to the consumer EC, maintaining minimum power flow between Energy Centers (load sharing, backup between ECs is allowed only in case of GG emergency shutdown of the respective EC).
Due to design solutions, switching over between operating modes is provided without EC shutdown in stand-alone and manual modes. EC operation philosophy specifies reverse synchronization to URPS of all the generating equipment of each Energy Center.
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